Detailed Product Description

Advangtages of VORTEX yarn formation:

1. less hairiness & clear appearance

2. resistance to pilling & abrasion

3. moisture absorption & wash resistance

4. stability against formation & longer garment life

Benefits to Knitters:

1. Reduction in knitting needle breaks due to low hairiness of Vortex Yarns : cost saving, less down time and higher production

2. Better performance of Vortex Yarn in knitting machines as Vortex Yarn has hardly 1 or 2 splice joints per cone when compared to hundreds of splices n Ring yarns

3. vortex yarns have very low Spirality when compared to Ring yarns (due to Twist) and hence dimensional stability will be better. In some cases, an entire process of Compacting and calendaring may be skipped resulting in considerable cost saving.

4. Twist variations and hairiness variations between cones are very low in Vortex and hence differential shrinkages and contractions will be very low with Vortex yarns in all knitted fabrics.

5. Due to better uniformity, low imperfections and due to the low spirality / hairiness variations, GSM variations on the knitted fabric from area to area will be very low.

6. Low skew and spirality of knitted fabrics due to higher bending modulus : better fabric appearance.

7. Low fuzz at the edges of fabrics due to low hair

8. Clearer fabric appearance due to low fuzz / pilling and hair on the surface of the knitted fabric

Benefits to Weavers:

1. During Sizing the warp yarns stick together due to hairiness with Ring Yarns. This is avoided with Vortex yarns.

2. Splitting and Leasing of Warp web is easier with Vortex yarns due to low hairs and as the fibres are spun-in and hence locked in core.

3. Better performance of Vortex yarns in warping, sizing and weaving due very low splice joints, low IPI levels and better uniformity.

4. Accumulation of fluff and fuzz in various machinery, components like reeds etc are avoided with Vortex yarns.

5. Low pilling on grey and finished fabrics and better resistance to repeated washing.

6. Better fabric appearance.

7. In yarn dyed checks and stripes, clearer appearance of fabrics due to low hair. Colored hair doesnt produce hazy appearance.

Benefits for Dyers / Printers / Processors :

1. Fluff and Fuzz accumulation in various filters, drains and valves are very low, improving machinery performance, reduced cleaning and maintenance. Cost reductions as well.

2. Vortex yarn gets dyed into a darker shade when compared to Ring yarn under similar conditions and hence saving in dye stuff due to exhaustion of dye bath. This better exhaustion also results in lower pollutants and hence creating better environmental friendliness.

3. Vortex yarns absorption is better/faster and hence the dyeing cycle time is reduced resulting in savings.

4. Vortex yarns dry faster due to bulky geometry and saves in processing cost during several drying processes.

5. Color fastness of Vortex fabrics / yarns is better due to the colors getting fixed in the hollow core structure.

6. Better wash fastness ratings.

7. Low lint loss during processing.

8. Clearer fabrics, low hair and low piling offers smoother surface for printing. Chocking of colours in the printing heads / screens are reduced.

9. Cleaner printed surface and better quality / appearance of prints.

10. No need for singing, an expensive and environmentally unfriendly process , due to low hair.

Benefits for Garment Manufacturers:

1. Reduction in garment rejections up to 70% due to better yarn quality (low splices, low imperfections, low neps, better uniformity) and lower defects.

2. Better and smart garment appearance

3. Vortex yarns are Green due to low energy consumption in all the processes from spinning to finishing and eligible for carbon credits This gives a better sale-ability for the products.

4. Longer garment life.

5. Better shape retention.

6. Lower shrinkages and better dimensional stability.